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KNOP Bauunternehmen Shell construction Hückelhoven

Building enquiry

A name, a number and one sentence about the project are enough for a call back. The more precisely you describe what is to be built, the more solid our first assessment will be.

  • We call back on the number you enter
  • A quotation with every item listed separately
  • Your details are never passed on to anyone else

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Sheet02Principle

Principle

Nothing in the interior fit out can correct a shell that went wrong.

The shell is the one layer of a house that nobody opens up again. Axes, levels, bearings and waterproofing are fixed the moment the concrete is poured. That is why we check the dimensions before it flows, and not afterwards.

Dimension

Axes, levels and openings are surveyed and held against the drawing before any pour. A dimension that has set in concrete can only be changed afterwards with a breaker.

Load

Reinforcement, cover and bearings follow your structural engineer. We build what the drawing calls for, and we report back when the site shows something different from the plan.

Moisture

The plinth, the waterproofing and the junctions decide whether the basement stays dry. Those layers end up under soil and cannot be reached again without digging.

Foundation field on a site with cast pad foundations and starter bars
Sheet03Scope of work

Scope of work

Nine items, one completed shell

Everything between the first digger and the roof bearing comes from one contractor. That removes interfaces, shortens waiting time and makes it clear who answers for every centimetre.

  1. 01

    Excavation and groundworks

    Excavation, spoil removal, trenches for services, backfilling and compaction. We set the site up so that the crane, the deliveries and the skips are not in each other way later on.

  2. 02

    Foundations and floor slab

    Strip footings, pad foundations and the load bearing floor slab. Blinding, insulation and reinforcement are placed as the ground investigation and the structural design require.

  3. 03

    Basement and waterproofing

    Basement walls in concrete or masonry, waterproofing against ground moisture and pressing water, perimeter insulation and construction joints exactly where they have to stay tight.

  4. 04

    Formwork

    Formwork is the mould that gives concrete its dimension. We erect it for walls, columns, beams and slabs, align it plumb and true, and brace it against the pressure of fresh concrete.

  5. 05

    Reinforcement

    Mesh, bar and prefabricated cages are laid to the reinforcement drawing, lapped, and set on spacers to the required concrete cover.

  6. 06

    Concrete work

    Foundations, floor slabs, walls, columns, stairs and slabs. The concrete is placed, compacted, levelled and cured so that it reaches the specified strength.

  7. 07

    Masonry

    Load bearing and non load bearing walls in sand lime block, clay brick or aerated concrete. Bed joints, perpends, ring beams, lintels and recesses go where the floor plan puts them.

  8. 08

    Stairs and floor slabs

    In situ concrete stairs, precast flights, lattice girder slabs and in situ slabs. Up to the ring beam and the bearing on which the carpenter sets the roof structure.

  9. 09

    Extensions and alterations

    Openings, new beams, temporary support and extensions to existing houses. Before any cut into an existing structure we agree with the structural engineer what the building actually carries.

Sheet04How it runs

How it runs

From your first message to handover of the shell

Four steps, in this order. At every point you know what happens next and what we need from you for it.

  1. 01

    Enquiry and documents

    You describe the project. Floor plans, a section, a site plan and, if you already have it, the structural design all help. If something is missing we tell you exactly which drawing we still need.

  2. 02

    Site visit and survey

    We look at the plot in Hückelhoven: access, standing room for the crane and the skips, neighbouring buildings and ground conditions. That decides the method and the sequence.

  3. 03

    Itemised quotation

    You receive a quotation in which the works are listed one by one. You can see what each item costs, what is included and what is expressly not part of it.

  4. 04

    Construction and handover

    We build in the agreed sequence and report progress. At the end we hand the shell over to you, or directly to the trade that comes onto the site next.

Sheet05Picture index

Picture index

Six components every shell is made of

The components we will talk about on site, shown as pictures. The photographs show the type of component, not a particular project by this company. Click an image to open it at full size.

Sheet06Key

Key

Six terms that appear in every shell quotation

So that you can read a quotation without looking anything up, and ask the right questions on site.

Formwork
The temporary mould into which fresh concrete is placed. It fixes the dimension, the arris and the surface, and is struck once the concrete has hardened.
Reinforcement
The steel inside the concrete. Concrete takes compression, steel takes tension. Position, diameter and lap length are set by the structural engineer.
Concrete cover
The distance between the reinforcement and the concrete surface. Too little of it and the steel corrodes years later, working from the outside inwards.
Floor slab
The load bearing slab above the foundations. It spreads the weight of the house onto the ground and in many houses carries the waterproofing as well.
Ring beam
A reinforced band running around the masonry. It ties the walls of a storey together so that load cannot push them apart.
Lintel
The load bearing member above an opening. It carries the masonry load past the window or the door and into the wall on either side.
Sheet07Where we work

Where we work

Hückelhoven and the Heinsberg district

Hückelhoven has grown without losing its villages. In Ratheim, Hilfarth, Doveren, Baal and Brachelen the plots differ sharply in access, in what stands next door and in what the ground will carry. What works on an open plot at the edge of town rarely works in a tight village street.

So we decide on the crane, the deliveries and the sequence only after we have stood on the plot. We work across the whole Heinsberg district and in the towns bordering it, from Erkelenz and Wassenberg to Geilenkirchen and Wegberg.

Places we build in

  • Hückelhoven
  • Ratheim
  • Hilfarth
  • Doveren
  • Baal
  • Brachelen
  • Erkelenz
  • Wassenberg
  • Heinsberg
  • Geilenkirchen
  • Wegberg
Apartment building in shell with scaffolding, cast floor slabs and window openings still open
Sheet08Questions

Questions

What clients want to know before the first meeting

Six answers that take part of the first conversation off your list.

What counts as the shell with you?

Excavation, foundations, basement with waterproofing, formwork, reinforcement, concrete, masonry, stairs and slabs up to the bearing for the roof structure. The roof, the windows, the screed and the fit out are not included, and the quotation names them expressly as excluded.

Do I need the structural design before I enquire?

No. For an enquiry a floor plan, a section and a rough idea of timing are enough. For a firm quotation we do need the structural design and the reinforcement drawings, because the quantity of steel and the thickness of the elements follow from them.

Will you build single items only?

Yes. If you are organising the shell yourself and want to let only the formwork, the reinforcement or the concrete work, that is possible. Say in your enquiry which items you mean.

How long does a shell take?

That depends on size, on whether there is a basement, on the weather and on delivery times for precast elements. We give an honest duration once we have seen the plot and read the drawings, not beforehand on the telephone.

Do you work on existing buildings?

Yes. Extensions, openings and temporary support are everyday work. Before any cut into an existing structure we agree with the structural engineer what the building actually carries.

Who is my contact on site?

The company is run by Viktor Knop, a master mason and concrete builder. Who looks after your site is something we tell you at the site visit, with a name and a number.

Sheet09

Next step

Describe the project. We will tell you what it needs.

One call, or three filled in fields. If your project is not a fit for us, we will say that just as plainly.

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